Kodi malire a Fixed{0}}path Automation ndi chiyani
Zochepera pa Fixed Teach Welding ndi kuwotcherera pamanja
Maloboti amasiku ano amatengera njira yowotcherera ya -kuphunzitsa kokhazikika, kulondola kwa kuwotcherera ndi kapangidwe kake kumadalira kulondola kwa zida komanso kusasinthasintha kwa zida zomwe zikubwera, ndipo njira zitatu zogwirira ntchito popanga zipangitsa kuti kuwotcherera kulephera:
- Dimensional kulolerana kwa msonkhano ukubwera: the workpiece dimension and assembly misalignment deviation caused by stamping, machining and assembly. When the comprehensive tolerance of workpiece>± 0.5mm, njanji yokhazikika idzakhala ndi njira yowotcherera, yosamveka bwino-mbali ndi kuwotcherera kosagwira ntchito;
- Kuwotcherera matenthedwe deformation kudzikundikira:Kutentha kosalekeza kwa arc kumayambitsa pulasitiki/elastic kusinthika kwa workpiece, kachitidwe kongoyerekeza kayerekedwe ka malo olondola, kusinthasintha kosalekeza kwa weld position pambuyo pa multi-layer and multi-pass kuwotcherera, ndipo kupindika kwa weld wautali wa mbale wandiweyani kumatha kufika mulingo wa millimeter.
- Mtengo wokwera wa kusintha kwa kupanga ndi kutumiza mitundu ingapo:Kusintha kwa mtundu wa chinthu kumafuna kukonzanso-kuwonetsetsa kwa njira yonse yowotcherera, m'malo{1}}zida zotsogola bwino kwambiri, komanso kuchuluka kwa mawola ang'onoang'ono ndi mitundu ingapo ya mizere yopangira ndi yokwera kwambiri.
Kodi 3D Vision Welding Robot ndi chiyani
Kwezani kuchokera-kukonza kokonzekerakumalingaliro-based adaptive welding
Maloboti a 3D vision welding amapanga 3D scanning - identification weld seam feature - robot track real-kukonza nthawi kutsekedwa-loop control logic, kusiyiratu "memory fixed path" mode: chipangizochi chimayang'ana mawonekedwe a workpiece a siteshoni yamakono mu nthawi yeniyeni, imatulutsa groold seordinates, ndi kupanga welding real weld. mayendedwe a adaptive workpiece, zomwe sizidalira CAD theoretical model ndi pre-programme yophunzitsa yosungidwa.
| Kuyerekeza Dimension | Kuphunzitsa Kokhazikika / Kuwotcherera Pamanja | 3D Vision Adaptive Welding Robot |
|---|---|---|
| Kusinthika pakupatuka kwa dimensional komwe kukubwera | Ma trajectories osasunthika amachititsa kuti weld offset ndi kusakanikira bwino pansi pazipatso zazing'ono | Panganinso ma contours a 3D chidutswa ndi chidutswa ndikuwongoleranso ma weld munthawi yeniyeni, yogwirizana ndi kulolerana komwe kukubwera kuyambira ± 1 ~ 3mm |
| Kutumiza kwa kusintha kwazinthu | Kukhazikika kwathunthu-kuphunzitsa ndi makonda apamwamba{1}}makonzedwe olondola ofunikira pa zinthu zatsopano | Reusable zofunika mapulogalamu; ma trajectories amapangidwa okha kudzera mu scanner ya workpiece popanda kuphunzitsa mobwerezabwereza |
| Kutengera ndi zida zopangira zida | Zapamwamba kwambiri, ziro-zotsekera kwambiri{1}}ziboliboli zolondola ndizofunikira | Zofunikira zochepa; zolakwika zosavuta-zololera komanso zoyandama ndizovomerezeka kuzipangizo zomwe zasokonekera |
| Kusasinthasintha kwa khalidwe la kuwotcherera | Zimasinthasintha kwambiri chifukwa cha ma abrasion a fixture, ukadaulo wa opareshoni komanso kupunduka kwa kutentha | Micron-level sensor positioning with full-process dynamic compensation, stable and repeatable weld forming effect |
| Chidziwitso cha luso la opareshoni | Owotcherera aluso ovomerezeka ndi akatswiri ophunzitsa maloboti amafunikira | Maphunziro ofunikira okha a zida zoyambira; Kuwotcherera ndi luso lophunzitsa loboti sizofunikira |
Core Working Mfundo ya 3D Vision Welding: 3D Sensor Data Acquisition, Weld Seam Feature Recognition, Adaptive Robot Trajectory Planning
Kuyerekeza Kwaukadaulo kwa Mayankho Atatu Owona a 3D Vision Sensing
Ukadaulo wodziwika bwino wa 3D pamakampaniwo umaphatikizanso ma triangulation a laser (laser profile scanner), kuwala kopangidwa ndi ma binocular stereo.
| Njira Yodziwira | Mfundo Yojambula | Kulondola Kokhazikika Kobwerezabwereza | Kuthamanga Kwambiri | Kukaniza Kuwunikira / Kuwala Kwamphamvu Kozungulira | Core Application Scenarios |
|---|---|---|---|---|---|
| Linear Laser Triangulation (Linear Laser Profile Sensor) | Tumizani mzere umodzi wa laser mtengo; makamera a mafakitale amajambula mizere yopunduka ya laser pamalo ogwirira ntchito ndikuwerengera 3D coordinates a cross-magawo kudzera mu triangulation algorithm | Zocheperapo kapena zofanana ndi 0.05mm pansi pazikhalidwe zogwirira ntchito; zitsanzo umafunika kukwaniritsa 0.01 ~ 0.03mm | Kuchuluka kwa chimango cha sikani ya mizere, millisecond-level single cross-sampling yagawo, kumathandizira kutsatira mosalekeza panthawi yowotcherera | Kuchita kwapakatikati; Phokoso lowoneka bwino limapezeka mosavuta pazinthu zowunikira kwambiri monga aluminiyamu ndi zitsulo zosapanga dzimbiri, zomwe zimatha kuponderezedwa powonjezera zosefera polarizing. | Zenizeni-kutsata seam pa nthawi yowotcherera, kukonza zolakwika pamiyendo yopapatiza, zolumikizira matako/fillet ndi zenizeni-zolipirira nthawi zambiri-layer multi-pass welding (standard mainstream solution for welding industry) |
| Mawonekedwe Aakulu Aakulu (Area Structured Light Vision (Grating Structured Light) | Pulojekiti nthawi ndi nthawi ya grating ndikumanganso mitambo yathunthu ya 3D yazinthu zogwirira ntchito ndikuwombera kamodzi. | Kulondola kwadongosolo kwapadziko lonse: 0.08 ~ 0.15mm | 50 ~ 200ms pakufufuza kwathunthu-m'dera limodzi, kuthamanga kosakwanira pakulondolera kosalekeza | Kuchita bwino; Kuwala kwa arc panthawi yowotcherera ndi zida zakuda za matte kumabweretsa kutayika kwamphepo komanso kusakwanira kwamtambo wamtambo | -Kusanthula mwatsatanetsatane makongoletsedwe onse a workpiece musanawotchi, kuunika kowoneka bwino kwa zida zokhotakhota zovuta komanso mawonekedwe a weld osalumikizidwa pa intaneti.Sizikugwira ntchito-kutsata nthawi yeniyeni panthawi yowotcherera |
| Binocular Stereo Vision | Makamera awiri osakanikirana a mafakitale amafanana ndi mawonekedwe omwe ali pamalo ogwirira ntchito ndikuwerengera zolumikizira za 3D kutengera parallax triangulation. | Kutsika kolondola: 0.3 ~ 1mm pansi pazikhalidwe; ikulephera kupanganso deta ya malo opanda mawonekedwe | Kujambula kwachangu-mafulemu, palibe gwero loyatsira lomwe likufunika | Kukana kosauka kwambiri; kuthetsedwa ndi arc flash, surface reflection ndi -texture steel plates | Kuyika movutikira kwa zida zogwirira ntchito zazikulu, kuzindikira kukhalapo kwa zida zogwirira ntchito komanso kuyika koyambirira kwazinthu zomwe zikubwera pamasiteshoni.Ndizoletsedwa-zolondola kwambiri kutsatira msoko |
Malizitsani Kutseka-Njira Yowongolera Loop ya Adaptive Welding
Sensor imangozindikira kupeza koyambirira kwa mtambo wa 3D point. Pakatikati pa dongosolo lonse lagona pakuwunika kwa data ya 3D ndikuwongolera koyenda kwa roboti. Kutsekedwa kwathunthu{4}}kugawidwa m'masitepe asanu:
- -kumanganso kwamtambo kowoneka bwino kwa chinthu chenicheni: sensa yowoneka bwino imayang'ana gawo lenileni la malo ogwirira ntchito ndikupanga mapoint cloud motengera momwe thupi limakhalira. Imasonkhanitsa zokha mikhalidwe yeniyeni yogwirira ntchito monga kulolerana kwa zinthu zomwe zikubwera, kusungitsa malo, kusanachitike-kusokonekera kwa msonkhano ndi kusiyana kwa mbale, popanda kutchula mwachindunji chitsanzo cha CAD choyenera;
- Gulu lanzeru ndikuchotsa zolumikizira zowotcherera: AI algorithm imatha kusiyanitsa cholumikizira cha matako, cholumikizira pamakona, cholumikizira, V/Y/U poyambira ndi mitundu ina yolumikizirana, kutulutsa m'lifupi, kusiyana, kusakwanira kwa olowa m'matako ndi ma 3D oyambira komanso omaliza a olowa. Pulogalamu yamapulogalamu imagwirizana ndi mitundu ingapo ya ma groove popanda pulogalamu yosiyana;
- Kukonzekera kodziyimira pawokha kwa njira yabwino yowotcherera: kuphatikiza malire oyendayenda a roboti, kupezeka kwa mfuti zowotcherera ndi ndondomeko yowotcherera, kukonzekera zokha njira yowotcherera yoyandikira, gawo la kuwotcherera ndi kutulutsa mfuti ndi kukweza, ndi kugawa mwachangu-ma layer angapo{1}njira yokonzekera;
- Real-njira yotumiza kwa robot controller: data ya track after point cloud analysis imatumizidwa mu mtundu wa lamulo la loboti, zomwe zimathandizira kulumikizana kolumikizana kwa maloboti asanu ndi limodzi-a axis welding, gantry welding robot and positioner, ndipo imagwirizana ndi mainstream brand brand controller ndi PLC;
- Millisecond inatseka-kulipira kwa loop dynamic pa nthawi yowotcherera: sungani mizere itatu{1}}yozungulira mosalekeza panthawi yowotcherera, zindikirani kusokonekera kwa weld komwe kumachitika chifukwa cha kutentha kwa nthawi yeniyeni, ndikuwongolera momwe loboti imayendera; Pa nthawi yomweyo, kugwirizana kuwotcherera makina kusintha magawo ndondomeko
Adaptive Compensation for Thermal Deformation and Linked Adjustment of Welding Process Parameters
Pachimake cha "adaptive" ndikusintha komwe kumalumikizidwa ndi data yoyezera komanso njira zowotcherera, m'malo mongosintha malo a loboti. Kusinthasintha kwa ma linkaging process quantifiable process kuphatikizirapo: makulidwe a mfuti yowotcherera matalikidwe/mawingidwe anthawi yayitali, liwiro lakuyenda kwamfuti, arc voltage, welding current, wire feed speed, multi-layer weld bead spacing, kutsogolo ndi kumbuyo/kumanzere ndi kumanja kopendekeka kwa mfuti yowotcherera. High-mapeto 3D visual welding system, thermal deformation compensation tracking performance tracking kutsetsereka kungawongoleredwe bwino mkati mwa 0.05~0.1mm sub{7}millimita mulingo.
Field Application Solutions
Wind Power Tower Manufacturing
Kuwotcherera kwautali wozungulira wa tower chubu, kupatuka komwe kumabwera kwa ellipticity ya chubu, kupindika kosalekeza kwa matenthedwe-magawo angapo, ndi kupatuka kwa dimension ya chubu chilichonse.
3D masomphenya yankho: line laser real-kulondolera kwa nthawi yowotcherera, kubwezera kosinthika kwa matenthedwe pa nthawi yonse ya seam yozungulira, kusanja kwa mikanda yowotcherera pogwiritsa ntchito-zisanjiro ndi -zowotcherera zambiri-zosanjikiza, osawongolera pamanja njira yophunzitsira pagawo lililonse, ndikusintha kusinthana kwa nsanja zokhala ndi mainchesi osiyanasiyana.
Kupanga Zitsulo Zopangira Sitimayi
Kupatuka kwa mbali zokhotakhota za mbale ndi sitimayo ndi yayikulu, kupindika kwa kutentha kwapang'onopang'ono kukupitilizabe kusintha malo a groove, ndipo kaphunzitsidwe ka msoko wopindika ndizovuta kwambiri.
3D masomphenya yankho: kuyang'ana mosalekeza kwa njira zowotcherera,-kukonza nthawi yeniyeni ya maloboti oyenda, kutsekera kosalekeza kwa mizere yokhotakhota pogwiritsa ntchito kuwotcherera mfuti, kuwotcherera wodziwikiratu pa malo okhotakhota ovuta komanso kulowetsa{1}}zowotcherera pamanja.
Zida Zomangamanga zamakina
Heavy high-strength steel weldment, multiple groove and multi-angle joint, big punching/assembly kupatuka kwa zipangizo zomwe zikubwera, kusintha kaŵirikaŵiri kagulu kakang'ono ndi mamodel angapo.
3D masomphenya yankho: AI imadziwikiratu zolumikizira zosiyanasiyana, ndi-chinthu chimodzi chofunikira kwambiri chopangira zida zonse zowotcherera pambuyo poyang'ana. Ndondomeko zoyambira zimaphatikiza zigawo zingapo zamapangidwe, kuchepetsa kwambiri nthawi yosinthira ophunzitsa owonetsa kupanga.
Zida Zotengera Zopanikizika
Kukula kwa poyambira ndi kulimbikitsidwa kwa weld kwa circumferential and longitudinal pressure kubala welds zimakhudza mwachindunji chitetezo chazida. Muyezo wowunika wamakampaniwo ndi wokhwima, ndipo zolakwika za geometric dimension siziloledwa.
3D masomphenya yankho: zenizeni-zolondora nthawi yowotcherera zimamalizidwa nthawi yomweyo pamene kuwotcherera,{1}}nthawi zitatu{2}}kuzindikira kozungulira kozungulira pa intaneti kumalizidwa pambuyo pa kuwotcherera, kuwotcherera ndi kuunika kowoneka bwino kumalizidwa pamalo omwewo, ndipo chogwirira ntchito chokhala ndi saizi yovomerezeka chimalandidwa munthawi yeniyeni kuti akwaniritse{3}}zofunikira zowunikira kale zida zapadera.
Ngati bizinesi yanu ikukumana ndi zovuta zowotcherera ndi zida zolemetsa, titha kusintha makonda odzipatulira okonzanso mizere kuti titumize mwachangu mizere yophatikizika yopangira masomphenya a 3D. Zothetsera zathu zimathandizira kukulitsa kuchuluka kwa zowotcherera, kuchepetsa ndalama zonse zopangira, kupanga -njira yotsekeka yoyang'anira zinthu za digito, ndikuthandizira mafakitale kuti apititse patsogolo kupanga zinthu mwanzeru.
