Kodi Robot Yogwirizana Yowotcherera ndi chiyani
Wothandizira Wowotcherera Robot
Loboti yowotcherera yogwirizanandi mkono wothandizana wa robotic wokhala ndi mfuti yowotcherera kumapeto komanso mphamvu yowotcherera yakunja. Imaphatikiza zowongolera zoyenda ndi maloboti, -zozindikira mphamvu zambiri, kuona, ndi ukadaulo wowongolera ma welding. Ndi chida chokhazikika chomwe chimatha kumaliza kuwotcherera molumikizana ndi anthu pamalo ogwirira ntchito popanda kudzipatula.
Mfundo Yogwira Ntchito ya Collaborative Welding Robot System
Malo onse ogwirira ntchito amadalira kayendetsedwe ka kayendetsedwe ka mkono wa robotic, njira zowotcherera zamagetsi, ndi njira yodyetsera mawaya, ndipo amadalira mapulogalamu ophunzitsa kusunga mapulogalamu owotcherera, kukwaniritsa kuwotcherera kosalekeza komanso kokhazikika.
The core hardware ili ndi magulu 5:
- mkono wa robot: yokhala ndi gawo la chitetezo cha mphamvu, kunyamula mfuti zowotcherera, zingwe, ndi zida zomvera kuti zisunthike bwino ndikuyika panjira zomwe zidakonzedweratu kuti zigwire ntchito zam'manja.
- Kuwotcherera magetsi: Chigawo chapakati chamagetsi cha arc kuwotcherera chimatha kukhazikika voteji, kusintha kuwotcherera pakali pano, voteji, kuthamanga kwa waya, kuthamanga kwa mpweya woteteza munthawi yeniyeni, ndikufananiza njira zowotcherera monga MIG/TIG/plasma.
- Mfuti yowotcherera: Chida chomwe chimagwiritsidwa ntchito kumapeto kwa mkono wa robotiki poyendetsa pakali pano, kunyamula waya wowotcherera / mpweya wotchinga, ndikupanga mwachindunji arc yowotcherera kuti amalize kuphatikizika.
- Wire feeder:zida zokhazikika zowotcherera ma elekitirodi (MIG), zomwe zimatha kutumiza waya wowotcherera wokhazikika/wotulutsa, kukhazikika kwa arc kutalika, ndikuchepetsa kuwotcherera sipatter.
- Pulogalamu yophunzitsira pendant + yothandizira njira:Mawonekedwe ophunzitsira a Visual drag and drop, ma welder amakoka ndikugwetsa mkono wa robotic kuti ajambule njira yowotcherera, yomangidwa-mu laibulale yowotcherera.
Collaborative Welding Robot VS Industrial Welding Robot
| Kufananiza Chinthu | Wothandizira Wowotcherera Robot | Traditional Industrial Welding Robot |
|---|---|---|
| Kukhazikitsa Pulogalamu | Kokani-ndi{1}}kuphunzitsani kupanga mapulogalamu. Owotcherera omwe ali ndi maziko a zero amatha kupanga okha ndikusintha mapulogalamu pambuyo pa maola angapo ophunzitsidwa, ndikupangitsa kuti atumize mwachangu zosintha zopanga. | Lozani-ku-kuloza mapologalamu / mapologalamu opanda intaneti. Ogwira ntchito ayenera kudziwa malingaliro a robot; luso limatenga masabata mpaka miyezi, zomwe zimapangitsa kuti pakhale nthawi yayitali yotumizira kusintha kwa kupanga. |
| Liwiro Logwira Ntchito / Katundu Wovotera | Kuthamanga kwamagulu-ntchito zocheperako zokhala ndi katundu wocheperako. Ndioyenera tinthu tating'ono ndi tapakati-tizigawo tating'onoting'ono, tochi zowotcherera zopepuka komanso ma sensor assemblies. | Kugwira ntchito mwachangu-ndi mamodelo olemetsa-opezeka. Ndi abwino kwa nthawi yayitali-kupanga zida zolemera ndi zida zazikulu zogwirira ntchito. |
| Zofunikira za Chitetezo | Palibe mpanda wachitetezo wofunikira mukawunika-zoopsa zadera lonselo. Zomangidwira-zochepetsa mphamvu, kuyimitsa kugunda ndi chitetezo chochepetsera liwiro; chitetezo chosavuta cha m'deralo chikufunika. | Mipanda yotchingidwa bwino, masikani achitetezo a m'dera ndi malo oyimilira adzidzidzi angapo ndi ofunikira, zomwe zimafunikira malo ogwirira ntchito akutali omwe ali ndi ndalama zambiri zopangira zida zachitetezo. |
| Floor Space Occupancy | Thupi lopepuka la roboti lothandizira pansi, lopindika ndi kuyika mbali. Itha kubwerezedwanso kumalo ogwirira ntchito omwe alipo omwe ali ndi malo ochepa. | Imafunika malo ogwirira ntchito odziyimira pawokha okhala ndi chilolezo chotetezedwa kuti anthu azitha kupeza ndi kukonza, zomwe zimapangitsa kuti malowa asagwiritsidwe ntchito. |
| Total Investment Cost | Mtengo wogulira wamaloboti; palibe kukwera mtengo kwachitetezo chachitetezo chachitetezo ndi ntchito zophatikizika, zomwe zimapangitsa kuti pakhale ndalama zochepa zobweza. | Mtengo wotsikirapo wa loboti yokhayo, komabe ndalama zonse zokwera kuphatikiza zotchingira chitetezo, zomangamanga, kuphatikiza akatswiri ndi ntchito zanthawi yayitali-zochokera kunja. |
| Applicable Production Mode | Kupanga kosinthika kokhala ndi mitundu ingapo yazinthu, kukula kwa batch yaying'ono komanso kusinthana pafupipafupi. | Kupanga kokhazikika kokhazikika komwe kumakhala ndi mitundu yochepa yazinthu, ma batchi akulu akulu ndi mawonekedwe osasunthika. |
Kusintha ndi Kusintha Mawonekedwe a Collaborative Welding Robot
Zitsanzo za kusankha maloboti ogwirira ntchito:
- Pali magulu angapo azinthu ndikupanga batch yaying'ono, yomwe imafunikira kusintha pafupipafupi kwa zida zosinthidwa.
- Pali kutayika kwakukulu kwa ma welders m'makampani, zovuta zolembera ndi kusunga antchito, komanso kusiyana kwakukulu kwa mphamvu zowotcherera pamanja.
- Voliyumu yamadongosolo imasinthasintha kwambiri, ndipo ndikofunikira kukulitsa kapena kuchepetsa mphamvu zopangira zokha, zomwe sizingakonze mzere wa msonkhano.
- Kukonza tizigawo ting'onoting'ono ndi ang'onoang'ono, -zokhala ndi kulemera kwake ndi kukula kwake m'kati mwa kuchulukana kwa mikono yogwirizana komanso utali wogwirira ntchito.
- Malo ophatikizira makina amafunikira ma welder kuti azinyamula, kupukuta, ndi kukonza kuwotcherera, pomwe maloboti amagwira ntchito limodzi.
- Malo opangira ma workshop ndi ocheperako, opanda malo opanda pake omangira malo otetezedwa a robot.
Zochitika zomwe sizoyenera kugwiritsa ntchito maloboti ogwirira ntchito limodzi:
- Kupanga kwakukulu kwachinthu chimodzi (maloboti azida zamakono amakhala ndi ndalama zotsika mtengo pachidutswa chilichonse).
- Kufunika kowotcherera kopitilira muyeso mu ndege, zankhondo ndi mafakitale ena kumafuna magawo angapo ndi ma welds olimba a mbale, ndikuwongolera mosasunthika komanso kupindika.
- Zigawo zazikuluzikulu zolemetsa-zokhala ndi kulemera kwa chinthu chogwirira ntchito komanso kukula kwake kupitilira kuchuluka kwake komanso utali wokwanira wogwirira ntchito wa loboti yogwirizana.
- Zopangira-zosakhazikika nthawi imodzi{1}}zosanjikiza makonda, palibe maoda obwereza, kusintha kwachulukidwe pachaka, komanso njira zowotcherera.
- High liwiro laser kuwotcherera misa kupanga mzere ali zofunika okhwima liwiro mzere kuwotcherera.
Njira kuwotcherera ndi zipangizo n'zogwirizana
| Njira Yowotcherera | Chitsulo cha Carbon | Chitsulo chosapanga dzimbiri | Aluminiyamu Aloyi | Mfundo Zowonjezera |
|---|---|---|---|---|
| MIG/GMAW (Gas Metal Arc Welding) | ★★★★★ | ★★★★★ | ★★★★☆ | Njira yayikulu yowotcherera mogwirizana, yokhala ndi ntchito yosavuta komanso kuchita bwino kwambiri. Porosity imakonda kuchitika pakuwotcherera kwa aluminiyamu aloyi, chifukwa chake magetsi amafunikira. |
| TIG/GTAW (Gasi Tungsten Arc Welding) | ★★★★ | ★★★★★ | ★★★★☆ | Imaoneka bwino yowotcherera yokhala ndi sipitter yaying'ono, yoyenera-zigawo zopyapyala za mpanda. Liwiro lake lowotcherera ndilochedwa, ndipo kulondola kwambiri kumafunika kuti -pakhale kusiyana kwa zida zogwirira ntchito. |
| Kuwotcherera kwa Laser | ★★★ (-Zitsanzo Zapamwamba) | ★★★ (-Zitsanzo Zapamwamba) | ★★★ (-Zitsanzo Zapamwamba) | Imakhala ndi liwiro lowotcherera mwachangu komanso mapindikidwe ochepa amafuta. Makina onse ogwiritsira ntchito laser amakhala okwera mtengo kwambiri ndipo amangogwira ntchito ku-zigawo zolondola kwambiri. |
| Kuwotcherera kwa Plasma | ★★★ | ★★★ | ★★ | Njira yapaderadera, yomwe imagwiritsidwa ntchito pomata zomata bwino pazigawo zopyapyala-zokhala ndi mipanda zosagwira ntchito bwino. |
Pamalo olumikizirana okha{{0}pakona ndi matako opyapyala ndi apakati-mapuleti akukhuthala, loboti yolumikizira imatha kukhazikika bwino popanda kugwiritsa ntchito zida zowonera.
Mukawotcherera-zosanjikiza ndi zambiri-zowotcherera pamambale okhala ndi makulidwe a 6 mm kapena kupitilira apo, loboti yowotcherera yogwirizana iyenera kulumikizidwa ndi kachipangizo kozindikira seam ndi{3}}zotengera zolondola kwambiri. Masanjidwe oterowo amatha kubweza zopatuka zapagulu la workpiece, motero kupewa zovuta zowotcherera wamba kuphatikiza weld bead offset ndi kuphatikizika kosakwanira.
Cholepheretsa chachikulu chaukadaulo chagona pakuwotcherera-magawo ambiri-olemera kwambiri-mapuleti opitilira 20 mm. M'mikhalidwe yotereyi yogwirira ntchito, loboti yowotcherera yothandizana nayo imatsekeredwa ndi kusakwanira kwa katundu komanso kulimba kwapang'onopang'ono kwa mkono wake wogwirizira, womwe umapangitsa kugwedezeka ndikusokoneza kulondola kwake.
Mwachidule, maloboti owotcherera ogwirizana amathyola danga ndi zotchinga za chitetezo cha zida zowotcherera zakale zamafakitale, kuphatikiza ma flexible man-kugwirizanitsa makina, kutsika mtengo komanso ntchito yosavuta. Amathetsa mavuto ambiri-osiyanasiyana ang'onoang'ono-okonza ma batch, kuchepa kwa ma welder ndi malo ochepa a malo ochitirako misonkhano omwe makampani ang'onoang'ono ndi apakatikati akukumana nawo.
Ngakhale maloboti ogwirira ntchito limodzi sangalowe m'malo-maloboti olemera kwambiri{1}}akuluakulu-opanga zinthu zambiri komanso ochulukitsitsa-amakhala njira yowotcherera yopepuka yopepuka, yomwe imakonda kwambiri popanga zochitika zosinthika. Mothandizidwa ndi okhwima MIG, TIG ndi othandizira laser / plasma kuwotcherera njira, wophatikizidwa ndi masomphenya msoko kutsatira ndi mphamvu sensing ma modules, wathu mgwirizano kuwotcherera mndandanda amapereka khola, mosasinthasintha kuwotcherera khalidwe ndi kusintha mofulumira kupanga.
Ngati mukuvutitsidwa ndi kusakhazikika kwa kuwotcherera kwamanja, kusinthika kwazinthu pafupipafupi kapena malo osakwanira afakitale, makina athu ogwirira ntchito ogwirira ntchito amatha kusinthidwa malinga ndi kukula kwa ntchito yanu, zakuthupi ndi kufunikira kwa batch. Lumikizanani ndi gulu lathu laukadaulo kuti -kukonza masanjidwe a malo ogwirira ntchito, kuyesa njira ndi imodzi-yothetsera njira imodzi yosinthira zinthu.
