High-Kuwotchera Mwaluso

Ma Roboti Owotcherera Odzichitira Ali ndi makina ozindikiritsa masomphenya a 3D ndi mkono wa robotic wokhala ndi malo olondola a ± 0.05 mm, kuwonetsetsa kuti muuni wowotcherera ukuyenda bwino ndi msoko wowotcherera ndikuchepetsa kusalumikizana bwino ndi ma welds osowa.

Automatic Weld Seam Positioning, Palibe Mkulu-Chida Cholondola Chofunikira

Kutengera ukadaulo wosanthula masomphenya a 3D, loboti imatha kuzindikira malo omwe ali ndi ma weld ndi mawonekedwe a groove. Imatha kuwongolera zokha zopatuka ngakhale zogwirira ntchito zitasokonekera, zida zokhala ndi zololera, kapena zida zimapereka kulondola kwapakatikati. Izi zimadula kwambiri mtengo wopangira ndi kukhazikitsa zida zopangira zida ndikuchotsa kaphunzitsidwe kapamanja ndi kuyika mfundo.

Flexible Production yokhala ndi Quick Product Model Changeover

Palibe chifukwa chochitira zinthu-mwa-kuphunzitsa ndi kukonzanso mapulogalamu polowa m'malo mwa zowotcherera. Masomphenya amatha kupanga njira zowotcherera pambuyo poyang'ana ndikuzindikiridwa, zomwe zimathandizira kusintha kwa mzere wopanga pakanthawi kochepa. Imakwaniritsa zofunikira zotha kusintha pakupanga-zosiyanasiyana ndi zazing'ono-zopanga magulu ambiri ndikupereka kuchuluka kwa kagwiritsidwe ntchito ka zida.

Chithunzi 2.1 3D Chifaniziro Choyerekeza

Gawo 1: Kuyika kwa Workpiece ndi Kuyambitsa Zida

Chogwirira ntchito chomwe chiyenera kuwotcherera chimakhazikika bwino pa malo owotcherera. Roboti ya Model 1820 3D vision welding imamaliza mphamvu-podziyesa yokha-ndipo kamera ya 3D vision imalowa mu standby. Dongosolo lowongolera, gwero la mphamvu zowotcherera, makina odyetsera mawaya ndi mapulogalamu ophunzitsira onse ali okonzeka nthawi imodzi, kudikirira lamulo loyambira kuwotcherera.

Gawo 2: Sungani Weld Seam Contour Data kudzera pa 3D Vision Scanning

Chida chojambulira masomphenya cha 3D choyikidwa pa loboti chimasanthula-ponseponse pa ntchito yomwe mukufuna. Imajambula mfundo zenizeni-zachitatu-za mbali zonse za seam yowotchererayo kuphatikizapo malo, mmene zinthu zilili, m'lifupi, mmene poyambira ndi kutalika kwake, imayang'anira malo enieni a weld, ndikupewa malo olakwika chifukwa cha kusokonekera kwa ma weld ndi zolakwika za dimensional za zinthu zomwe zimalowa.

Khwerero 3: Kutumiza{1}}nthawi Yeniyeni kwa Weld Data kupita ku Industrial Control Computer

Chidziwitso chachikulu cha 3D chomwe chimasonkhanitsidwa kudzera mu sikani yowoneka chimaperekedwa munthawi yeniyeni kumakompyuta owongolera mafakitale kudzera pamizere yolumikizirana, yomwe imasunga mosasunthika zithunzi zojambulidwa ndi ma weld point.

Khwerero 4: Computing Wanzeru ndi Mulingo woyenera Welding Trajectory Planning ndi Kompyuta

Kompyuta yoyang'anira mafakitale imaphatikizidwa ndi pulogalamu yaukadaulo yowotcherera. Imachita kuchepetsa phokoso, kuwongolera, kusanthula ndi kuwerengera pa data yosonkhanitsidwa ya 3D weld, imangoyerekeza magawo omwe adakhazikitsidwa kale, ndikupanga njira yolondola komanso yopitilira yowotcherera ya robotic kuphatikiza ndi zida zogwirira ntchito komanso zofunikira zowotcherera. Pakadali pano, zimagwirizana ndi magawo omwe amafanana ndi kuwotcherera pano, voteji ndi liwiro la waya.

Khwerero 5: Nkhani Za Pakompyuta Zoyenda ndi Zizindikiro Zowotcherera

Kukonzekera kukamalizidwa, kompyutayo imatumiza malangizo amomwe mungayendere ndi malamulo a njira yowotcherera ku makina owongolera maloboti, ndikulumikiza gwero lamagetsi ndi mawaya kuti-sinthiretu zowotcherera pasadakhale.

Khwerero 6: Roboti Imagwira Ntchito Yowotcherera Torch Molingana ndi Malangizo

Atalandira zizindikiro zowongolera, loboti yowotcherera yogwirizana imayenda ndendende panjira yomwe ikukonzekera. Muuni wowotcherera wokhala ndi zida umayenda pa liwiro lokhazikika kutsatira njira yowotcherera; chowotcherera mawaya mokhazikika chimadyetsa waya wowotcherera mofanana, ndipo mphamvu zowotcherera zimayenderana ndi mawotchi apano ndi magetsi. Palibe{2}}ntchito yogwira pamanja yofunikira nthawi yonseyi.

Khwerero 7: Kumaliza{1}}Kuchita Kuwotchera Kwambiri Mwapamwamba

Tochi yowotcherera imagwira ntchito yowotcherera mosalekeza motsatira njira yowotchera yomwe yakhazikitsidwa kale ndi -zokonza zowoneka bwino munthawi yonseyi. Imatha kusintha njira yowotchera ngakhale pali chowotcherera pang'ono, kenako n'kuzindikira kuti{2}}zowotcherera zowotcherera bwino kwambiri-ndizochita bwino kwambiri za seam yonse. Akamaliza gawo limodzi lowotcherera, lobotiyo imatha kupita kumalo otsatirawa kutengera pulogalamuyo ndikubwereza zomwe zili pamwambapa. Njira zonse zikatha, zidazo zimabwereranso ku standby kudikirira lamulo lotsatira.

Chithunzi 2.2 Pa-tsamba la Physical Object Diagram

Chithunzi 2.3 Tsekani-Zojambula za Chigawo Chilichonse

Makina owotcherera a MIG

Wodyetsa waya

Chiwombankhanga cha waya

Maloboti owongolera magetsi

Kuyendera masomphenya a 3D

Positioner

Malo okwera okhazikika a robot

 

 

 

MIG tochi yowotcherera

 

 

Chiwonetsero cha Kanema

 

 

 

01/

Kusintha kwa chilengedwe:Gwirani ntchito pamalo owuma, -afumbi ochepa kuti muteteze chinyezi kapena mpweya wowononga kuti usasokoneze kulondola kwa 3D.

02/

Kutumiza koyambirira:Sanjani masomphenya a 3D sensor ndi mkono wamakina musanagwiritse ntchito koyamba kuti muwonetsetse kufalikira kwa data.

03/

Kusamalira:Nthawi zonse yeretsani mandala a 3D ndikuwona kukhazikika kwamagetsi kuti mutalikitse moyo wa zida.

04/

Maphunziro a Anthu:Othandizira ayenera kuphunzira zoikamo zoyambira ndikuthana ndi mavuto kuti azigwira bwino ntchito.

Chiyambi cha Kampani

 

 

 

 

Chuanglida ndi katswiri wopanga zida zowotcherera maloboti ndipo amagulitsa-malo ogwirira ntchito zowotcherera. Makasitomala amatha kugula maloboti padera kapena kusankha njira yophatikizira yotumiza ma turnkey. Timatha kupereka timabuku tazinthu, zojambula za 3D CAD ndi malipoti oyendera thupi la robot. Zogulitsa zonse zimatengera ma CD ovomerezeka otumiza kunja ndipo zitha kutumizidwa padziko lonse lapansi.

Mutha kutumiza zopempha zachindunji, kapena titumizireni zambiri zantchito yanu kuti mupeze yankho losankhidwa mwamakonda.